20 Years of Engineering Excellence

The Next Generation of Rail Infrastructure

Advanced battery-powered and autonomous maintenance solutions. Zero emissions, maximum power, engineered for the most demanding track environments on earth.

8 kW
Max Power Output
3,500 Nm
Peak Torque
−40°C
Operating Range
IP45
Weather Rating

20 Years of Engineering Excellence

Track Max is a premier engineering brand with more than 20 years of expertise in the manufacture, refurbishment, and distribution of specialized railway infrastructure tools across the UK and USA.

By spearheading the transition from traditional petrol-powered and hydraulic equipment to high-performance lithium-ion technology, Track Max empowers rail contractors to achieve superior operational efficiency while meeting modern sustainability goals.

Our focus on rugged durability and digital precision ensures that our comprehensive suite of maintenance tools — ranging from portable impact wrenches to autonomous robotic systems — delivers unmatched reliability in the most demanding track environments.

Operator-Centric Ergonomics

Eliminates heavy hydraulic hoses and high-vibration petrol engines, drastically reducing HAVS and acoustic noise levels for safer, fatigue-free operation.

Digitized Precision

Integrated real-time digital displays provide instant feedback on torque values, hole counts, motor temperatures, and battery health.

Extreme-Environment Resilience

IP45-rated waterproof performance, engineered for cold-start reliability down to −40°C. Zero-emission, low-noise for 24/7 tunnel and urban operation.

Intelligent Power Management

Constant torque circuitry ensures 100% rated power regardless of remaining battery level, eliminating performance "fade" in standard cordless tools.

Why Switch to Battery?

Every Track Max tool is engineered from the ground up as a battery-first platform — not a retrofit of a petrol design.

Constant Torque

Proprietary power management actively prevents "voltage sag." Full torque output even as the battery nears depletion — the last bolt is as tight as the first.

Zero Emissions

No exhaust fumes, no noise pollution. Safe for confined tunnels, noise-sensitive urban environments, and 24/7 operation near residential areas.

Arctic-Ready

Ultra-low temperature lithium cells maintain full performance down to −40°C with IP45 waterproof ratings. Works when petrol engines won't start.

One Battery Ecosystem

Interchangeable 36V batteries across the entire tool range. Impact wrenches, rail drills, tamping machines — buy the battery once, power everything.

Professional-Grade Rail Maintenance Tools

From precision impact wrenches to high-power rail saws, every Track Max tool is built for sustained, heavy-duty track maintenance performance.

36V Impact Wrench Series
Parameter Impact Pistol D-Handle T-Handle On-Track
Operating Voltage 36 V 36 V 36 V 36 V
Max Torque (Tighten/Loosen) 2,300 / 2,500 Nm 3,000 / 3,500 Nm 2,500 / 3,000 Nm 3,000 / 3,500 Nm
Torque Interface Digital LED Digital LED Digital LED Digital LED
Weight (incl. Battery) 5.8 kg 11.5 kg 11 kg 41.5 kg
Dimensions (mm) 230 x 97 x 345 560 x 280 x 203 790 x 235 x 135 1750 x 600 x 950
Endurance (M24 cycles) 480T / 560L 860T / 950L 860T / 950L 3000T / 3300L
Battery Life 1,000+ Cycles 1,000+ Cycles 1,000+ Cycles 1,000+ Cycles

Intelligent Battery Management System

The iBMS is a high-performance digital nerve centre integrating Bluetooth connectivity into both 36V and 72V battery architectures for real-time asset management.

iBMS smartphone app showing real-time battery diagnostics
  • Real-Time Electrical Telemetry High-precision tracking of live voltage, current draw, and instantaneous wattage to monitor work intensity.
  • Granular Cell-Level Monitoring Tracks individual battery cells to ensure balanced power distribution and early detection of internal imbalances.
  • Lifecycle Asset Management Automatically logs cycle count and capacity, providing data-driven insights for battery rotation and replacement schedules.
  • Multi-Probe Thermal Management Multiple internal sensors provide comprehensive thermal profiles, ensuring safe operation within −40°C to 45°C.
  • Predictive Maintenance Monitors wire resistance and hardware status to identify degradation before failure, maximising the rated 1,000+ cycle lifespan.

One Battery. Unlimited Potential.

A streamlined, single-battery platform that powers an entire suite of specialised rail tools. Standardise on one interchangeable power source, eliminate logistical clutter, and simplify fleet management.

Interchangeable Power

The high-capacity 36V lithium battery is 100% interchangeable across the entire product line — impact wrenches, rail drills, and tamping machines.

Standardised Digital Monitoring

Every tool utilises an intelligent digital display for uniform, real-time feedback on battery percentage and remaining operational capacity.

Simplified Logistics

Standardising a single battery type reduces the need for multiple charger configurations and redundant spare parts on the job site.

The Future of Track Maintenance is Cordless

See Track Max tools in action. Schedule a live demonstration or request a product catalogue today.

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