Advanced battery-powered and autonomous maintenance solutions. Zero emissions, maximum power, engineered for the most demanding track environments on earth.
Track Max is a premier engineering brand with more than 20 years of expertise in the manufacture, refurbishment, and distribution of specialized railway infrastructure tools across the UK and USA.
By spearheading the transition from traditional petrol-powered and hydraulic equipment to high-performance lithium-ion technology, Track Max empowers rail contractors to achieve superior operational efficiency while meeting modern sustainability goals.
Our focus on rugged durability and digital precision ensures that our comprehensive suite of maintenance tools — ranging from portable impact wrenches to autonomous robotic systems — delivers unmatched reliability in the most demanding track environments.
Eliminates heavy hydraulic hoses and high-vibration petrol engines, drastically reducing HAVS and acoustic noise levels for safer, fatigue-free operation.
Integrated real-time digital displays provide instant feedback on torque values, hole counts, motor temperatures, and battery health.
IP45-rated waterproof performance, engineered for cold-start reliability down to −40°C. Zero-emission, low-noise for 24/7 tunnel and urban operation.
Constant torque circuitry ensures 100% rated power regardless of remaining battery level, eliminating performance "fade" in standard cordless tools.
Every Track Max tool is engineered from the ground up as a battery-first platform — not a retrofit of a petrol design.
Proprietary power management actively prevents "voltage sag." Full torque output even as the battery nears depletion — the last bolt is as tight as the first.
No exhaust fumes, no noise pollution. Safe for confined tunnels, noise-sensitive urban environments, and 24/7 operation near residential areas.
Ultra-low temperature lithium cells maintain full performance down to −40°C with IP45 waterproof ratings. Works when petrol engines won't start.
Interchangeable 36V batteries across the entire tool range. Impact wrenches, rail drills, tamping machines — buy the battery once, power everything.
From precision impact wrenches to high-power rail saws, every Track Max tool is built for sustained, heavy-duty track maintenance performance.
The most compact and agile member of the series. Designed for high-speed work and accessibility in confined track areas. One-handed grip for maximum manoeuvrability.
Robust powerhouse for maximum stability. Large enclosed rear handle provides secure grip to manage 3,500 Nm peak torque. Go-to choice for stubborn, rusted bolts.
Optimised for vertical fastening tasks. Symmetrical design centres weight over the fastener, reducing lateral vibration for sleeper screw maintenance.
Specialised frame with two integrated guide wheels sits on the rail head, carrying the machine's weight. Rolls effortlessly between fasteners for long-distance stretches.
| Parameter | Impact Pistol | D-Handle | T-Handle | On-Track |
|---|---|---|---|---|
| Operating Voltage | 36 V | 36 V | 36 V | 36 V |
| Max Torque (Tighten/Loosen) | 2,300 / 2,500 Nm | 3,000 / 3,500 Nm | 2,500 / 3,000 Nm | 3,000 / 3,500 Nm |
| Torque Interface | Digital LED | Digital LED | Digital LED | Digital LED |
| Weight (incl. Battery) | 5.8 kg | 11.5 kg | 11 kg | 41.5 kg |
| Dimensions (mm) | 230 x 97 x 345 | 560 x 280 x 203 | 790 x 235 x 135 | 1750 x 600 x 950 |
| Endurance (M24 cycles) | 480T / 560L | 860T / 950L | 860T / 950L | 3000T / 3300L |
| Battery Life | 1,000+ Cycles | 1,000+ Cycles | 1,000+ Cycles | 1,000+ Cycles |
Precision-engineered, emission-free solution for high-performance hole boring across all standard rail profiles. Intelligent dual-speed control maintains constant spindle velocity under heavy loads.
Compact footprint for restricted, narrow spaces of rail points and crossings. Shortened chassis and optimised clamping geometry reaches turnout components unreachable by full-sized drills.
High-torque, emission-free solution for drilling precision holes in timber sleepers and wooden rail infrastructure. Mechanical Depth-Stop Scale for uniform fastener installation.
Optimised for reinforced concrete penetration. Heavy-duty frame locks securely to the sleeper, providing a rigid platform that prevents bit wandering with maximum precision.
High-frequency, emission-free ballast compaction. Advanced brushless motor delivers powerful, consistent vibrations for optimal consolidation. High-strength aluminium alloy with three-level vibration damping.
Dual-battery configuration provides extended runtime for large-scale tamping operations. Ergonomic vibration-dampened handles reduce operator fatigue during sustained use.
Precision-engineered for removing weld beads and surface irregularities from rail foot and web. Fits into narrow clearance for seamless restoration after welding.
3-in-1: weld seam, corrugation, and switch rail grinding in one unit. Dual control system with mechanical and electronic feed. Three adjustable feed levels for precision work.
High-efficiency abrasive cutting tool. 8kW brushless DC motor completes a UIC 60 rail cut in 100 seconds or less. External umbilical cord allows separate battery placement to reduce operating weight.
Uses two standard 36V/12Ah batteries in series — shares power sources with your entire tool fleet. Breakthrough Battery Power Management (BPM) Technology eliminates voltage sag.
The iBMS is a high-performance digital nerve centre integrating Bluetooth connectivity into both 36V and 72V battery architectures for real-time asset management.
A streamlined, single-battery platform that powers an entire suite of specialised rail tools. Standardise on one interchangeable power source, eliminate logistical clutter, and simplify fleet management.
The high-capacity 36V lithium battery is 100% interchangeable across the entire product line — impact wrenches, rail drills, and tamping machines.
Every tool utilises an intelligent digital display for uniform, real-time feedback on battery percentage and remaining operational capacity.
Standardising a single battery type reduces the need for multiple charger configurations and redundant spare parts on the job site.
See Track Max tools in action. Schedule a live demonstration or request a product catalogue today.
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